Ecodyst Hydrogen Rotary Evaporator

For many years, rotary evaporators (rotovaps) have been a standard in laboratories and industries that perform chemistry, such as laboratories in the pharmaceutical, chemical, life science, materials, environmental and cannabis sectors.

The main applications are solvent recycling, extractions, sample concentration and isolation of solvent mixtures.

Rotovaps consist of a heating fluid bath, rotating motor, evaporating flask, condenser, collection flask, and the vacuum source. Conventional rotovap condensers require external sources of cooling materials such as dry ice, liquid nitrogen, water or glycol. Glycol requires additional recirculating chiller equipment, which is often bulky, heavy, and inefficient, which often restricts their extensive use.

For decades, the conventional rotovaps have also been characterized by unreliability, associated operational costs, inefficient vapor trapping, exposure to carbon dioxide gas from dry ice and dangerous solvent mixtures, health implications of frostbite and environmentally unfriendly.

Using a proprietary and innovative self-cooling technology, Ecodyst has revolutionized the rotovap to be more efficient, to have a smaller footprint, to have greater output, and to be less costly to operate as compared with traditional methods. This disruptive technology has set new standards worldwide for rotary evaporators.

The proprietary modern intelligent self-cooling technology from Ecodyst boosts productivity and prevents downtime. Its refrigerated cooling condenser offers a paradigm shift and sets a new benchmark for cooling down specimens without the use of standard coolants, like glycol, dry ice, or water, thus preventing the significant sources of material waste linked to conventional rotovaps.

The multipurpose hydrogen from Ecodyst is reliable, sustainable, energy-efficient and eco-friendly. This contemporary rotovap also delivers excellent performance, has a smaller footprint, features a huge cooling survey area, is more economical to operate and decreases evaporation time, which enables researchers to pay attention to more difficult tasks.

Listed below are competitive benefit features of Ecodyst Modern Rotovaps

  1. Small footprint
  2. Smart self-cooling condenser
  3. Faster rates of evaporation
  4. Condenser is always available
  5. High levels of productivity
  6. No external chiller or dry ice
  7. Eco-friendly
  8. No associated operational expenses
  9. Conserves water and eliminates water bills
  10. Pays for itself within three to five years

The contemporary rotovap is a complete technology that includes the following

Key Features

  • Built-in condenser offers the required cooling temperature
  • Chemically-resistant condenser coils with a huge surface area
  • Includes a 5-L heating bath with a broad temperature range from room temperature to 180 °C. Water/oil heating mode can be altered only through a switch
  • Digital display of rotation speed, cooling and heating temperatures enables optimal control of all distillation procedures
  • Automatic motor lift transports the evaporating flask to a secured position in the event of power failure
  • Speed ranges from 20 to 280 rpm, and interval operation in both anticlockwise and clockwise directions are available for the drying process
  • Overheating protection temperature at 220 °C
  • Remote function enables data transmission and PC control
  • Ejection mechanism makes it easy to remove the evaporating flask
  • Highly chemical-resistant double stainless steel spring sealing ring sealed with PTFE offers a superior sealing performance

Technical Data of Ecodyst Hydrogen

Voltage/Frequency

100-120/200-240 V 50/60 Hz

Hydrogen Cooling Capacity

Table 1. Source: Ecodyst

Specifications of Rotovap Components

Table 2. Source: Ecodyst

Source: https://www.news-medical.net/Ecodyst-Hydrogen-Rotary-Evaporator

What Makes Ecochyll Lab Rotary Evaporators So Special?

Laboratory rotary evaporators use evaporation to gently and efficiently remove solvents from various sample types including both organic and inorganic analytes, as well as polymeric materials. The lab rotary evaporator induces a vacuum to decrease a sample’s boiling point whilst it is simultaneously heated. When liquid pressure decreases, the boiling point reduces and the solvent can be vaporized at a much lower temperature than its standard boiling point. This is what makes rotary evaporation an extremely economical and efficient process.

EcoChyll Lab Rotary Evaporators from Ecodyst

EcoChyll lab rotary evaporators from Ecodyst are at the cutting-edge of evaporative process producing the first lab rotary evaporators that use metal condensers. As metal is stronger and more conductive than glass, it means devices can have a refrigeration line that is directly connected to the condenser coils. Ecodyst’s range is also are extremely efficient, ensuring that a larger amount of vapor substance is condensed efficiently.

A large rotovap from Ecodyst

Large-scale EcoChyll models such as EcoChyll X7 and X9 can carry up to 200 liters in just one solvent recovery process. This subsequently results in less manpower needed for each evaporation and a reduced amount of mechanization for rates of solvent recovery.

At the other end of the scale are the EcoChyll S and Hydrogen designed small-scale (benchtop) evaporation up to 5-liters where space is a high priority. These are innovative devices equipped with intelligent self-cooling condenser technology that are extremely fast and efficient at condensing vapors including aqueous solvents. Both EcoChyll S and Hydrogen achieve rapid cool down (reaches -40C in 60 seconds) and are always available, which eliminates downtime, increases productivity, and saves time and money.

EcoChyll S is a plug-and-play highly efficient condenser that upgrades any benchtop rotovap by replacing traditional water, dry ice or glycol chiller condensers.

A small rotovap from EcodystHydrogen is a powerful, small footprint and intelligent self-cooling modern rotovap invented for scientists by scientists. Additionally, this modern rotovap has superior advantages, has a large cooling survey area condenser, and extremely fast rates of evaporation. The Hydrogen is a plug-and-play rotovap that allows scientists to focus on more complex tasks.

 

Lab Rotary Evaporators that are More Environmentally Friendly

The lab rotary evaporators from Ecodyst are able to by-pass cooling systems that consume a large amount of energy and use undesirable methods and materials. This means that evaporation by EcoChyll are more environmentally friendly. They are also extremely energy efficient compared to traditional lab rotary evaporators, which use large amounts of energy cooling antifreeze, running thousands of gallons of tap water a year, or wasting dry ice.

Lab Rotary Evaporators that are More Cost-Effective

The industrial-scale lab rotary evaporators from Ecodyst are more cost-effective as they do not use an expensive rotary motor mechanism. For example, the EcoChyll® X3 and X5 medium-scale lab rotary evaporator systems (12 to 22 liters) are a highly efficient alternative to all existing evaporator technologies. The X5 is constructed around the same intelligent self-cooling metallic condenser technology as other instruments in the EcoChyll range and features a single condenser in a robust, space-friendly unit, whilst being extremely cost-effective. These lab rotary evaporators also save time and manpower, saving costs in the long term.

Lab rotary evaporators from Ecodyst also minimize waste and the costs deriving from the use of water or dry ice. There are almost no operational costs associated with these models.

Ecodyst’s Lab Rotary Evaporators are Easy to Use and More Convenient

The EcoChyll lab rotary evaporator range is easy to use as it does not have large evaporation vessels which need to be removed. This range is consumer-driven, aimed at increasing efficiency of users’ experiences and thus driving down overall costs.

Lab rotary evaporators from Ecodyst are practical, sustainable and cost-effective. If you would like to find out more, contact us today.

How Ecodyst’s Modern Rotovap Revolutionizes Rotovap Technology

In this interview, AZoM talks to George Adjabeng about the revolutionary modern rotovap, Ecodyst Hydrogen, and how it supersedes traditional rotovap models.

What makes Ecodyst’s new Modern Rotary Evaporator different from existing rotary evaporators?

One of the major deterrents to the efficacy of the performance of rotary evaporators is the material waste and costs associated with them, which comes from the use of water or dry ice. Ecodyst’s Modern Rotary Evaporator has a constant, on-demand self-cooling technology that does not require water or dry ice. This truly remarkable innovation delivers rotovaps with superior performance and no associated operational costs.

Our chemical-resistant metal condenser technology replaces the traditional glass condenser. As metal is both stronger and more conductive than glass, it allows our devices to have a refrigeration line that is directly connected to the condenser coils.

This makes our systems the environmentally friendly choice, as they do not sink significant energy into cooling an entire antifreeze line, running thousands of gallons of tap water a year, or wasting dry ice. Their efficiency allows a smaller footprint equipment design, which is very useful for labs where space is limited. This change also means that discovery chemists don’t need to spend hours monitoring dry ice supplies. In addition, our efficient condenser reaches -40C in under a minute, compared to 45 minutes for recirculating chillers.

What makes metal a good material for rotary evaporator condensers when compared with traditional glass ones?

Metal is a good conductor of heat which is very compatible with the condensers. Another merit of metal as compared to the traditional glass ones is because, the metal is durable and has a broad surface area, which allows for customization. Glass has been the traditional choice for rotovap condensers for 60 years, as it is inert to most chemicals found in chemistry labs. However, glass has a huge weakness when used in condensation: It is a poor conductor of heat, meaning rotary evaporators need flawed solutions to overcome the poor heat exchange of the glass condenser.
Glass condensers can be cooled by using dry ice, running tap water, or by using a glycol recirculating chiller. However, all of these options have serious disadvantages. Tap water cannot be effectively chilled, so water-cooled coils require enormous amounts of running water. Dry ice requires chemists to expend hours of manual labor each week storing and loading dry ice by hand. Recirculating chillers are bulky and struggle to maintain cold temperatures in the face of heavy vapor loads.

​​​We solved this glass problem with metal condensers that are coated in polymers impervious to even the most corrosive chemicals. That simple change opened a world of possibilities that allowed us to invent high-performance, modern rotovaps with small footprints and achieve superior advantages compared to traditional rotary evaporators.

In addition, our metal condensers can be directly cooled by the pressurized refrigerant, eliminating the recirculating chiller, antifreeze, water, and dry ice while drastically increasing cooling capacity and heat exchange rates. Since our systems don’t have to expend vast energy cooling an entire line of antifreeze, they much more energy-efficient and can reach -40C within one minute compared to 45 minutes for traditional recirculating chillers.

​​​In short, a metal condenser results in a modern rotovap that is smaller and more powerful, while using far less energy.

One benefit of the new modern rotary evaporator is how simple and easy to use it is, why was this important to you?

The Ecodyst Hydrogen rotary evaporator.

The Ecodyst Hydrogen rotary evaporator.

Aside from our superior quality and design, the new modern rotovap includes customer-desired features, ensuring that scientists operate and work efficiently without the time-consuming experiences of traditional rotovaps that slow down productivity.

I spent many years as a drug discovery scientist, becoming increasingly frustrated with traditional rotary evaporators. I saw labs with budgets for broken glassware, filled to the brim with bulky equipment, and Ph.D. chemists who spent their workday loading dry ice or changing antifreeze like car mechanics. Rotary evaporators have not seen much innovation since they were created. Every year, I would see rotary evaporator companies creating machines that were more and more complex (new LCD touchscreens, fancy housings, basic automation options, larger glass condensers, additional equipment) but that never made any substantive changes to the main point points and ease of operation.

​​​All that inefficiency slows the speed of research and discovery and the creation of life-changing compounds. Why should a scientist conducting research to discover new cancer drugs spend any time looking for dry ice or changing antifreeze? I was frustrated with the existing rotovap technology and thought that there had to be a better solution, so I invented and patented the modern rotovap that is easier to use, more convenient, reliable, and saves time. I wanted to create a system that facilitated research and accelerate the path to discovery rather than slow it down.

Why do you think a more efficient solution has not been found in the past?

Innovation and continuous improvement take time, effort, and other resources. This can only be done by those willing and having the tenacity to go the extra mile to impact positively. There have not been many people in the past who were willing to tread this path. Ecodyst is the game-changer bringing new light to what could not be. We are the pacesetters.

I think that society believes complexity is innovation. Traditional rotary evaporator companies like Heidolph and Buchi have been focused on superficial, incremental changes to their systems, and perhaps they lack deep insight into customer actual pain points. That change might be a new touchscreen, or an automatic lift that makes glassware more accessible, or better data monitoring. All of these changes may be beneficial, but they ignore the glaring flaws of their basic design: The need to move glassware by hand, the inefficient chilling/condensation, the suspended flask prone to “bumping” solution over into the condensation unit, etc.

I think that real innovation is solving a problem in a manner that solves the complex issues but presents the user with simplicity of operation, and I wanted to create a rotary evaporator that reflected this philosophy. My goal was to make a device that truly made research easier, rather than making it frustrating. Research is hard enough; devices should not make it harder.

What makes the new all-in-one rotary evaporator adequate to replace a traditional rotary evaporator and a chiller?

The Ecodyst All-In-One Hydrogen is superior to all traditional rotary evaporators and chillers because it merges all the elements of the traditional systems, which is comprised of a chiller, a rotovap one complete with a unique and more efficient self-cooling technology, and a record-breaking small footprint. It cuts rates of evaporation in half compared to traditional rotovap.

To me, it’s not a question of being adequate. It’s a question of whether our modern rotovap improves upon older designs. By any metric you choose, Ecodyst systems outperform. Better solvent recovery rates? Yes. Smaller footprint? Yes. More efficient electricity usage? Yes, often half that of traditional systems. Eliminate labor from loading dry ice, moving glassware? Yes. Eliminate 45 minute warmup times for recirculating chillers? Yes. Hassle-free self-cooling condenser? Yes. ​​​​​​ To be honest, I think the real question is: “Are traditional rotary evaporators adequate?”

​​Is the new condenser system more efficient than tap water or dry ice?

Not only is the new condenser system more efficient than tap water or dry ice, but it is also very cost-efficient, preserving precious water, eliminating water bills and the cost of dry ice. This huge chatter of providing value for money is rare but Ecodyst’s new condenser systems have proven beyond time that it is possible to provide value and quality for money. And for labs needing to buy the additional recirculating chiller equipment needed to use glycol/water, this is also avoided, which saves money for both upfront capital investment and maintenance cost. I believe that one way to solve a problem is by elimination and our new condenser technology achieves that by eliminating water, dry ice and chiller.

Dry ice is not always available, which quickly translates into downtime that negatively impacts productivity, which makes dry ice use unreliable and unstainable

​​​​​Finally, the new condenser technology’s biggest promise is its cost savings on the dry ice order. The Ecodyst technology saves on the actual dry ice cost and shipping cost, not to mention saving the planet from the truck emissions associated with driving and delivering dry ice and releasing CO2 from dry ice into the atmosphere. Dry ice must be loaded into the rotovap by scientists, which is a significant expense in labor and planning and lost time that can be devoted to more complex tasks. As it is a potentially hazardous substance, it also requires monitoring and protocols from Environment, Health, and Safety teams.

Is the new rotary evaporator more environmentally friendly than traditional rotary evaporators?

Yes, the new rotary evaporator is very energy efficient. the improvement is environmentally friendly when compared with traditional rotary evaporators that do not conserve energy. Regardless of the chilling method used, glass coil condensers already represent a significant waste of energy. Dry ice, tap water, and recirculating chillers are all severely curtailed by the poor heat exchange of glass.

Dry ice represents a significant energy sink that loses much of its cooling capacity to the ambient temperature. Running thousands of gallons of tap water a year (for just one system) is clearly unacceptable, especially in drought-prone areas. The public is aware of the sustainability problems with tap-water usage for labs, so most companies have stopped using this technology. Recirculating chillers waste huge amounts of energy to keep an entire line of antifreeze cold and take up significant premium laboratory bench space.

By eliminating an antifreeze chiller and increasing the efficiency of the system with self-cooling technology, Ecodyst is clearly the green option for chemists. The new rotovap is environmentally friendly, energy-efficient, reliable, and sustainable.

Does the new rotary evaporator have any associated operational costs?

The new rotary evaporator conserves energy, maximum space utilization, and its efficiency is second to none. The use of dry ice, which possesses huge operational costs, is completely eliminated. With these tangible benefits and many more, the new rotary evaporator does not have any associated operational costs. The only operational cost is the cost of a small amount of electricity the new rotovap uses. There are many hidden costs associated with traditional rotary evaporators that our system eliminates such as dry ice shortages, slow rates of evaporation, productivity downtime and man-hours. That’s not even mentioning the high material waste and cost (in electricity, water bill, or dry ice cost and/or the cost of additional recirculating chiller equipment.

Which applications will benefit from this new model?

Chemistry laboratories and industries performing chemistry, including labs in the chemical, pharmaceutical, environmental, materials, life science, and cannabis industries. Key applications include sample concentration, solvent recycling, extractions, and separation of solvent mixtures. Academic, government and industries performing some form of science that requires a rotovap will benefit from this new modern rotovap model.

Academic, government and discovery chemistry in the pharmaceutical sector and the cannabis industry are already benefiting from Ecodyst’s wide range of products and this new model expands on the benefits. This is particularly useful for companies in cities where lab space is costly and access to dry ice is difficult.

Where do you see this technology going in the future?

We are in the future where this new Ecodyst’s technology is already changing the status-quo with tons of testimonies from renounced scientists from the likes of Professor Joseph DeSimone, Professor Richmond Sarpong amongst others. We have already made significant inroads into the cannabis and CBD manufacturing space, which will continue as both manufactured products become legalized globally.

Our all-in-one Hydrogen modern rotary evaporator sets a new standard for rotovaps and is changing the way people see rotovaps. This will ultimately become the standard rotovap in labs and industries worldwide. I see a future where this self-cooling rotovap technology replaces all water, dry ice and chiller rotovaps in the world. In the future, it will be odd to purchase a traditional rotovap that has associated material waste.

Think about it – by replacing dry ice rotovap with this modern rotovap, it pays for itself within a few years from the dry ice savings alone. This technology makes so much sense so much that we’re often asked this question: why hasn’t this been done before? The use of traditional rotovaps is like how our ancestors were preserving food before refrigerators. Another example of the contrast between traditional rotovaps and ecodyst rotovaps is like wall-mounted phones and smart mobile phones. Right now you cannot operate a traditional rotovap without water, dry ice or antifreeze but with Ecodyst’s modern rotovap it’s on-demand available with the flick of a switch.

 

 

About George Adjabeng

George Adjabeng is a Ghanaian-American scientist, inventor and entrepreneur with a passion for innovating for fundamental changes that positively impact lives in the world. Prior to co-founding Ecodyst with Kwabena Williams, George spent a decade in the pharmaceutical industry as a research scientist where he was a discoverer of the cancer drug, Tafinlar. In 2014, George and Kwabena founded Ecodyst to design, manufacture and distribute intelligent self-cooling modern rotovaps that do not require water, dry ice, or external glycol chiller.

 

 

 

Source: https://www.azom.com/article.aspx?ArticleID=20099

Using Rotovaps in Molecular Gastronomy

What is a Rotovap?

A rotovap (or rotary evaporator) is a device which is employed for the gentle and efficient removal of solvents from samples via evaporation, and are typically used to remove solvents from a mixture of chemical compounds.

Rotovaps work on the principal that the boiling point of a solvent is substantially lower than the compound it is dissolved in. The rotovap is operated under a vacuum to lower a compound’s boiling point whilst the sample is heated at the same time. When the pressure of a liquid decreases, the boiling point reduces and the solvent can be vaporized at a lower temperature than their standard boiling point. A cold finger is used to condense the vapors to a liquid which is to be trapped in a separate flask.

What is Molecular Gastronomy?

Molecular gastronomy is a scientific discipline centered around physical and chemical transitions that take place during cooking. These transitions and interactions are explored and manipulated to yield flavorful, functional, and artistic results. Molecular gastronomy offers dishes as varied as fruit caviar, transparent ravioli, and powdered Nutella.

Rotovaps are particularly used for the creation of concentrated fruit juices, extracting brandy from wine, and concentrating coffee.

How are Rotovaps Used in Molecular Gastronomy?

Rotovaps are used in cooking for the preparation of distillates and extracts. In gastronomical applications, a rotovap is predominantly used for two purposes, the first of which being the concentration of non-volatile components in a mixture, an example being concentrating the purest flavors in an orange. The second main rotovap use is to extract a volatile aroma or flavor molecule from mixtures gently and at low temperatures, an example being extracting desired flavors from a mixture of alcohol, herbs and fruit without needing to heat the mixture up.

In essence, the use of rotovaps in molecular gastronomy is a separation technique. Sugar, acid, color and bitter compounds are separated from aromas, alcohols, water and small flavor molecules. This process can be undergone without any impact on food compounds at all.

Scientists are primarily concerned with the remaining residue after solvent evaporation, however molecular gastronomy applications are often focused on the distillate itself. Rotovaps offer chefs and culinary scientists a plethora of opportunities to capture, concentrate and infuse flavors for use in recipes.

Ecodyst Rotovaps

The Ecodyst 1H is built for convenient and high-speed extraction processes. Its integrated condenser, water bath and vacuum has eliminated the need for dry ice or water coolants. It also has a compact design, meaning it would work well in restaurant kitchens.

All Ecodyst rotovaps are environmentally friendly, simple to use and safe. Rotovaps significantly decrease the time taken to extract solvents and are an excellent tool for use in molecular gastronomical endeavors. To find out more contact us today.

Benchtop Rotary Evaporators: Applications, Specifications & RFQs

Benchtop rotary evaporators are used for the efficient and gentle removal of solvents from samples in R&D and QC-scale applications. They are frequently referred to as ‘rotavaps’ and are used to remove solvents from reaction mixtures and can accommodate volumes as big as three liters. As benchtop rotary evaporators perform this task so quickly, they can be found in most organic laboratories across the world.

How do Benchtop Rotary Evaporators Work?

Rotary benchtop evaporators work on the principle that the boiling point of a solvent in question is significantly lower than the liquid it is surrounded by. When pressure of liquids is decreased, their boiling point slowly reduces and means that the solvent can be vaporized at a lower temperature than their standard boiling point. A vacuum space is created in the rotary glass flask as the vacuum system is critical to the evaporation process.

The condenser at the other end aids conversion of the gas back to a liquid form that needs lower temperatures. In order for this cooling effect to work, traditional condensers use either dry ice, glycol, water, or liquid nitrogen. This represents an additional resource cost plus ecological issues and potential safety hazards. At Ecodyst, we recognized these pain points and embarked on a mission to disrupt conventional condenser technology using our own proprietary direct cooling technology.

How are Benchtop Rotary Evaporators Used?

Usually, rotary evaporators have a water bath which can be heated in a metal container or crystallization dish, preventing the solvent from freezing during the evaporation process. The solvent is then removed under vacuum, trapped by a condenser and then collected for reuse or disposal.

The majority of laboratories use a simple water aspirator vacuum on their benchtop rotary evaporators, so these rotary evaporators should not be used for air and water-sensitive materials. In the laboratory vacuum line, a circulation bath or membrane pump is employed as a source for the vacuum, meaning that boiling points of solvents will be substantially lower than ambient pressure.

The flask is rotated throughout the evaporation process, meaning the surface area is larger than normal, substantially increasing the evaporation rate. The solvent is collected in a flask and can be appropriately disposed of afterwards. Using benchtop rotary evaporators also means that overheating of the target is avoided because lower temperatures are used.

EcoChyll rotary evaporators work on a different principle altogether. You can learn more about the working principles of our industry-leading systems in our recent article Rotary Evaporators from Ecodyst.

Uses for Benchtop Rotary Evaporators

The benchtop rotary evaporator is used to concentrate non-volatile components in a mixture. An example of this would be removing water from fruit to concentrate the purest, freshest flavors. They are also used to extract the volatile aroma and flavor molecules gently, without needing to heat the mixture up.

The key difference between benchtop rotary evaporators for distillation when compared with standard distillation is that it can separate food compounds from one another without altering them.  This is because the solvent is removed under vacuum, lowering its boiling point and eliminating the need for high-temperature distillation. Additionally, the rotation of the evaporating flask, immersed in a heated water bath increases the surface area of the product which greatly speeds up distillation and keeps the mixture as evenly heated as possible to support even evaporation.

Benchtop rotary evaporators are also used for educational purposes such as research, as well as the production of chemical, biological, and pharmaceutical products. Recently, benchtop rotary evaporators have also been used in the cooking industry for molecular cooking, combining cooking skills with advanced technology. Their use preserves volatile aromatics in food, meaning they are not lost during the process of heating.

Benchtop Rotary Evaporators at Ecodyst

At Ecodyst we produce safe, easy-to-use, eco-friendly benchtop rotary evaporators that have a small footprint and very low operational costs. Contact us today for more information on how our products could enhance your work, or for RFQs on particular configurations.

Cooking-Up Fresh Ingredients with Rotary Evaporators

All workplaces are concerned with productivity. Professionals across the entire commercial, industrial, and scientific spectrums are familiar with the trade-offs between speed and quality. But we are increasingly able to deliver results faster than ever without needing to compromise key performance indicators (KPIs). This often comes down to greater uptick of high-technology solutions in non-traditional application areas.

An interesting example of this is the use of rotary evaporators in high-end kitchens and bars. Proven to yield the highest-quality separations of individual ingredients from complex mixtures, rotovaps are ideal for distilling specific flavours and compounds for use in beverages and meals. Yet the cost and footprint of traditional rotary evaporators has been prohibitive for all but the largest—and most commercially successful—industrial kitchens.

Small Rotary Evaporators for Kitchens & Bars

At Ecodyst, we have pioneered a new generation of rotovap technology that aims to address the enduring pain points of conventional vacuum distillation. Namely: cost, size, safety, and sustainability. We have developed a proprietary, first-in-class metallic condenser coil that implements direct self-cooling without the need for dry ice or antifreeze chilling. This promotes greater purity fractionation with higher throughput and negligible safety concerns.

The space- and cost-saving aspects of our small rotary evaporators significantly increase their viability for food and beverage research, or even for direct use in kitchens and bars. Intuitively usable and straightforward, our EcoChyll systems can also be readily operated by novice users with even a cursory understanding of distillation.

Using Rotary Evaporators for Food Analysis and Evaluation

So, rotary evaporators are increasingly viable for budget-conscious researchers in the food and beverage industry, but when might you deploy an Ecodyst rotary evaporator?

To extract specific compounds of interest from a mixture, researchers have to gradually heat it to the point of evaporation and collect the condensate. This isn’t ideal when trying to reduce contaminants and capture the full profile of a specific flavour as it often leads to oxidation. Rotary evaporators avoid this issue by inducing a vacuum to reduce the boiling point of your sample. This effectively eliminates oxidation and preserves the natural, fresh flavours of your ingredients.

Culinary applications of rotary evaporators vary dramatically. You can deploy a rotovap to remove the water from fruit juice to generate the purest flavours possible. They can be used to generate potent herbal extracts. It is even possible to remove the tannins from alcoholic beverages via rotary evaporation.

Interested in using rotary evaporators for food research?

At Ecodyst, we are interested in supplying our innovative rotary evaporators to keen users in any application area. Built on a firm foundation of technical expertise and a drive to disrupt existing rotovap technologies, our range of products are envisaged as must-have solutions for food research applications. Contact us today to learn more.

 

The Hidden Costs of Falling Films

How do falling films work and what are potential solutions to improve them?

Falling films are usually only a partial solvent recovery tool. They often carry hidden costs and time loss because they are designed to recover just 70–80% of the solvents from a tincture of full spectrum oil suspended in a solvent. This requires manufacturers to purchase additional rotary evaporators that significantly slow the solvent recovery process. An alternative option for extractors to evaluate are all-in-one industrial solvent recovery and decarboxylation systems.

The Facts About Falling Films
If you have been around the hemp or cannabis sectors, you have likely heard of falling films. They are widely considered to be one of the fastest solvent recovery systems on the market.While they are a useful addition to the cannabis space, it is important to note that most falling films are not a one-stop-shop for solvent recovery. The vast majority can only evaporate 70–80% of solvents from a tincture, meaning extractors need to expend more capital on inefficient rotary evaporators that entirely erase the speed gain of a falling film.

How Do Falling Films Work?
Solvent recovery is one of the major bottlenecks in hemp and cannabis extraction processes. Whether manufacturers are using ethanol, CO2, or hydrocarbons to extract, they often use solvents such as ethanol in the initial extraction, the winterization or dewaxing, or the chromatography remediation phases. Falling films are distillation machines that use evaporation and condensation to “recover” solvents and isolate desired products such as full spectrum oil.

Falling films operate on a basic principle: It is easier to evaporate a thin film of water than a large pool. Most falling films are large columns that contain multiple vertical heated tubes. Each tube channels a thin falling film of solution. In this way, solvents such as ethanol can be quickly vaporized while the remaining solution trickles down to be captured at the bottom of the machine.

Falling Film Challenges
Falling films work best with dilute solutions that are mostly ethanol. Once the majority (70–80%) of the solvents have been recovered, a tincture of full-spectrum oil and ethanol becomes viscous and does not move in a uniform film. At that stage, the small tubes within a falling film can become obstructed while the high temperatures burn the oil.

This kind of obstruction has to be avoided at all costs. Falling films are notoriously difficult and costly to repair once the interior system has been compromised. For this reason, most falling films (except those that are hundreds of thousands of dollars) are only designed to reclaim 70–80% of solvents. They require extractors to make an additional purchase of a 20 L or 50 L rotary evaporator to “polish” off the residual ethanol.

Depending on the company you choose, that additional rotary evaporator will easily add $50,000 to $80,000 to your price tag (not including additional shipping, certification, and training costs). In addition, the high operating temperatures that falling films use tend to spoil terpenes, flavonoids, and full-spectrum oil.

Working with Real Numbers
Let’s look at some numbers to understand the actual time loss involved.

If you are working with 100 gallons of tincture that is 90% ethanol and 10% cannabidiol (CBD) oil, you can expect a 25 gph falling film to recover 67.5 gallons of ethanol in 2.5 h. However, at that point you would be left with 22.5 gallons of concentrated tincture that needs to be loaded into a 50 L rotary evaporator.

A 50 L rotary evaporator can reach 4 gph for very dilute tincture solutions, but if you are working with concentrated tincture, you can expect to get half that rate, 2 gph. Your rate to evaporate 22.5 gallons would be at least 11 h of continuous operation, not including the time to load and empty the system. The total run time for that 25 gph falling film and 50 L rotary evaporator was 13.5 h to evaporate 90 gallons of ethanol. In other words, it’s really more of a 6.5 gph falling film.

That’s not fast, especially considering the price you paid for two different systems and the work to load and empty the rotary evaporator every 2 h.

The All-In-One Solution
In conclusion, falling films are not fast solutions if they need to be paired with a rotary evaporator. They carry high hidden costs and labor expenditures.

This is a problem my company has been working hard to innovate. Our industrial systems are designed to replace all this equipment. Working with the same 100 gallons of tincture as above, our system (X9 200 liter EcoChyll) could evaporate all 90 gallons of ethanol in 6 h. That is more than double the speed of the 25 gph falling film and 50 L rotary evaporator.

In addition, our 200 L system could decarboxylate all 10 gallons of CBD oil immediately. It would take 2 h to decarboxylate. Normally, decarboxylation reactors that can handle 10 gallons of oil cost more than $60,000 and take 6 h to run.

All told, you could spend hundreds of thousands of dollars for a 25 gph falling film, a 50 L rotovap, and a 100 L decarboxylation reactor to process 100 gallons of tincture in 20 h (not including labor to load and empty systems). Or you could spend far less to buy one of our systems and do it all in 8 h. We are pretty proud of those numbers.

Source: https://www.cannabissciencetech.com/view/the-hidden-costs-of-falling-films

Using Advanced Rotovap Technology in Biofuel Extraction

Biofuel is a promising contender for next-generation sustainable energy. Sometimes referred to as biodiesel, it encompasses any feedstock derived primarily from biomass – but most biofuels are complex mixtures of multiple, volatile components. The main constituent of most biofuels is a natural substance (fat, oil, etc.) combined with a highly reactive reagent (alcohol, methanol, etc.) and an acidic catalyst (potassium hydroxide, sodium hydroxide, etc.).

Rotovap technology has been essential in extractions for biofuel research and development. One of the main areas of application is the isolation and purification of biomass components that have been deemed viable for energy generation. Once extracted and purified, researchers can test the activity of biologically derived fuels when combined with strong reagents and catalysts. Fully operationalized and wide-scale ethanol and methanol extraction could give industries a viable alternative fuel source to be incorporated into the mass powering of personal vehicles, public transportation and other forms of modern-day machinery.

Rotovap Technology Extraction Methods

At Ecodyst, we stand by our rotovap technology and proudly put it forward as the most eco-friendly and efficient method of separating solvents from valued sample substances. Because every element contained within the sample is recoverable and reusable, rotovap technology-based extraction involves minimal waste and cost.

In the specific case of biofuel extraction, our wide range of rotovap technology options share commonly recognized standards while being subtly different in the areas of sample size and other important specifications.

Ecodyst’s exclusively engineered EcoChyll® range of rotary evaporator models possess a large proportion of the properties found to be popular amongst the researchers and scientists who regularly rely on our technology to conduct their extractions. Let’s see why.

Error-Free Extraction with our EcoChyll® Range

As esteemed and established producers of rotovap technology that accommodates applications of all sample sizes and scales, from small footprint to industrial scale rotary evaporators, Ecodyst can provide the ideal evaporator equipment for the task at hand.

Our proprietary product line of advanced EcoChyll® rotovap systems boasts a long list of benefits that other rotovap technologies cannot match. Our commitment to the continuous operation of our rotary evaporators provides the customer with a smaller, lighter, more mobile model. EcoChyll® rotary evaporators are tankless and, as a result, make a smaller footprint of approx. 1 square foot whilst comprising less complicated pieces and parts.

Commanding the capability to execute an effective extraction without the need for water or antifreeze, EcoChyll® rotary evaporators forego any unwanted exposure to many contaminants namely, carbon dioxide.

To see the full list of advantages of switching to Ecodyst’s EcoChyll® rotovap technologies, visit our specialized product page which clearly sets out the many benefits. If you still have unanswered questions after that, please don’t hesitate to get in contact with a member of our highly-skilled rotovap research team members for some valuable advice.

Single-sample Rotary Evaporators for Drug Discovery

As the name suggests, a ‘single-sample rotary evaporator’ does the same job as a rotary evaporator but with a greater intensity of focus upon a single sample. At the conclusion of an extraction procedure, if the sample collected is of a singular species then the testing can be narrowed to analyze that specific substance more thoroughly.

Ecodyst’s Rotary Evaporator Product range

Having designed and developed over 20 original catalogue creations, Ecodyst supplies rotary evaporator systems to meet every customer requirement. From benchtop solutions to industrial-scale instruments with capacities of up to 200L, our extraction measures are recognized among the best in the world.

We sit comfortably alongside SP as one of the top trailblazers in extraction and evaporation technology. The two of us have identified a mutual need and come to an understanding as to how we can satisfy this unique market niche. Both Ecodyst and SP possess the simple intention of reaching a larger customer base and providing a wider scope of services to further satisfy the demands of the rotary evaporator business.

The complementary nature of our flagship systems makes this unique partnership and ambitious but almost inevitable endeavor.

Creative Contributions to Rotovap Technologies

Ecodyst has the most advanced and evolved single-sample rotary evaporator equipment and components owing to its exclusive ‘direct self-cooling condenser’ systems. Our products allow lower production and assembly costs and time without ever compromising on the quality of the results.

SP Industries, on the other hand, brings to the table a type of technology that can process, transform, and manipulate the raw matter that we extract. The ‘SP Geneva’s Parallel Centrifugal’ evaporators can process a collection of samples simultaneously to avoid a bottleneck during the solvent drying period. Add to this, an SP-produced system’s reliance on ‘anti-bumping’ technology to comfortably handle larger quantities of diverse sample matter, and you have two trademark research techniques that guarantee combined success.

Inter-company Collaboration Between Ecodyst and SP

This partnership provides the investment, knowledge, and resources to mass-produce marketable materials that are in high demand across a whole host of industries, specifically for drug pharmaceuticals. We will be able to now conduct the complete evaporation, extraction, and targeted reforming of materials deemed critical for pre-clinical stages of drug discovery and development.

Our pioneering rotary evaporators provide the means for SP’s state-of-the-art drug manufacturing solutions to rapidly and reliably isolate specific chemistries of interest and purify them for in-depth chemical screening. The speed and precision of our systems can accelerate critical workflows in drug development and dramatically reduce production costs, ultimately translating to faster times to market and safer, most cost-effective therapeutics for patients in need.

Systems Produced in Partnership

A triumph in technical ingenuity between Ecodyst and SP Industries, the ‘Ecodyst EcoChyll X7 Single Sample Rotary Vacuum Evaporator’  which was distributed by SP Genevac is an ideal example of how our partnership has helped us rise to the next level.

Arguably the most advanced and applicable multi-purpose sample evaporation model on the planet, it blends the best attributes of Ecodyst’s single-sample system and SP’s centrifugal evaporator. Read more about Ecodyst’s and SP’s groundbreaking partnership agreement and the plans we have in the pipeline. Or, contact us if you have any questions.

Lab Rotary Evaporators for Cannabis & Hemp

Rotary evaporators are adopted in the specialized collection of various forms of evaporated matter. Industries that would benefit from the extraction of evaporated oil, liquid, or gas utilize rotary evaporator equipment of varying capacity and size to retrieve valuable materials and substances.

At Ecodyst, we specialize in the groundbreaking rotary evaporator systems, manufacturing models that come in a huge spectrum of sizes, capacities and with supreme capabilities.

The Benefits of Ecodyst Rotary Evaporators

Cost-Effectiveness

The financial benefit of opting for Ecodyst’s high-spec rotary evaporators is two-fold.

In the short term, the initial purchase cost is similar to the models of our closest industry competitors. The fact that we can offer a far more expedient, straightforward extraction method for a comparative cost is testament to our designers and engineers. Cannabis and hemp extractions has traditionally been an expensive process but with our money and resource-saving approach, the industry has become accessible.

In the long-term, customer feedback has supported our claims of superior construction and quality. The relatively low rate of instances when our rotary evaporators have required maintenance is evidence of this. With no secret costs or concealed operation fees further down the line, clients can rest assured that they have chosen the best option on the market without paying over the odds.

Time-saving Technology

Having done away with all of the big, heavy equipment – tanks, tubes, and so on – that were an essential aspect of past evaporation experiments, we have massively reduced the time needed for setup and procedure. Previously, cannabis and hemp extraction has proved to be a painstaking and detailed undertaking, but Ecodyst’s efficient equipment has made the process more profitable.

Our proprietary direct self-cooling systems drastically reduce the excess time previously wasted on freezer-based cooling methods.

Unique Usability

With one eye on evolution and modernization, Ecodyst’s team of experts has tirelessly and continuously come up with clever controls and functions. More accurate temperature control and alternative extraction techniques are just two of the significant modifications that have made our rotary evaporator equipment systematically superior.

Ecodyst Rotary Evaporator Models for Cannabis & Hemp Production

Decarboxylation (decarbing) is globally renowned as the most reliable and effective way to extract the highest substance samples with the greatest potency.

Ecodyst is the proud producer of some of the world’s most advanced rotary evaporators applied to the decarbing of cannabis on a wide scale. Our EcoChyll® range of evaporators, with its direct cooling systems and continuous vacuum, feeds ticks all the boxes for researchers desperately seeking a comprehensive extraction tool.

Ecodyst offers rotary evaporators for jobs of any size or substance with systems carrying colossal capacities of 200L (EcoChyll® X9) to the more modest 12L (EcoChyll® X3) evaporators.

To hear about our unrivalled brand range or to ask about particular specifications, contact us today and we’ll be happy to deal with any and all enquiries.